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Lubrication Systems

ZJ Series High Pressure Piston Grease Pump

Pick the code on your nameplate

1 piston mechanism, no controller (external PLC)

WhatsApp for a pricequoting ZJ-3502Datasheet PDF ↓Photo of the nameplate is enough; send it with the chat.No part in hand? Tell us the machine, the number of lube points and the interval instead and we will name it.
ZJ Series High Pressure Piston Grease Pump

The ZJ Series High Pressure Piston Grease Pump is the 30 MPa pump in the piston grease range, for progressive circuits on engineering and mobile plant. Ordered with one or two piston mechanisms, under time-programme or time-travel control.

How it works

A DC motor continuously drives an eccentric mechanism whose piston reciprocates to pump and deliver grease; an integrated check valve prevents backflow from the main line. The paddle presses grease from the reservoir along the grease baffler into the suction section at the pump base, and releases entrained air through the grease buffer and exhaust vent. The safety valve is preset at 30 MPa.

Each outlet needs its own piston mechanism and the pump accepts up to two. Two mechanisms are available: ZJ-3602-05 with fixed output and ZJ-3602-05V with variable output.

Control is either time-programme (ZJ-3602-08-02A) or time-travel (ZJ-3602-08-02B), on the pump's own controller or from the machine's PLC. A pressure switch gives a pressure signal and a liquid level switch a level signal, so the circuit can be monitored at distance.

Specifications

Rated Operating Pressure30 MPa
Grease GradeNLGI 000# – 2#
Safety ValvePreset at 30 MPa
Piston Mechanisms (Outlets)1 or 2 sets · fixed (ZJ-3602-05) or variable (ZJ-3602-05V)
Reservoir CapacityPC: 2 / 3 / 4 / 8 L · metal: 2 / 4 L
Used LubricantsNLGI 000# – 2# grease · mineral oil 40 mm²/s
Operating VoltageDC 12 V / 24 V
Operating Rotary Speed22 r/min
Paddle RotationCounterclockwise
Idling Current0.8 A / 0.4 A at +20 °C
Full-load Current4.0 A / 2.0 A at +20 °C
Fusing Current5 A / 3 A
Protection RatingIP55
TypeHigh pressure piston grease pump

Model matrix by order code

CodeConfiguration
ZJ-35021 piston mechanism, no controller (external PLC)
ZJ-36021 piston mechanism, no controller (external PLC)
ZJ-35121 piston mechanism, time-programme controller
ZJ-36121 piston mechanism, time-programme controller
ZJ-35221 piston mechanism, time-travel controller
ZJ-36221 piston mechanism, time-travel controller
ZJ-65022 piston mechanisms, no controller (external PLC)
ZJ-66022 piston mechanisms, no controller (external PLC)
ZJ-65122 piston mechanisms, time-programme controller
ZJ-66122 piston mechanisms, time-programme controller
ZJ-65222 piston mechanisms, time-travel controller
ZJ-66222 piston mechanisms, time-travel controller

Larger PC reservoirs (3, 4, 8 L) and metal reservoirs (2, 4 L) carry their own model numbers. State the capacity and material when ordering.

Dimensions

Ask us for the dimensioned drawing before machining a mounting.

Before you order

  • Grease up to NLGI 2# only. The precision piston pair will be destroyed by sand, abrasive slurry or contaminated grease.
  • One piston mechanism per outlet, maximum two. A third outlet is not a field addition.
  • IP55: not sealed against direct washdown. Site the pump accordingly.

Warranty

One year against manufacturing defect from date of invoice.

How it pairs

The ZJ Series High Pressure Piston Grease Pump is commonly specified alongside the SD2 Type Progressive Grease Distributor and the U-Shaped Integrated Progressive Distributor. That is the same recommendation carried on its own datasheet, not a generic same-category suggestion.

Used on

Engineering and mobile machineryHeavy equipment on vehicle supplyProgressive circuits with U-shaped or SD distributorsCircuits needing continuous monitored lubrication

Cross-reference

Running one of these brands instead? This family covers the same duty as their systems. Send the nameplate code and a photo and we'll confirm the match.